Xact Metal Expands Metal 3D Printing with New Powders & Advanced Printers

Xact Metal is advancing metal 3D printing by introducing specialized metal powders and innovative printers, including the XM200G µHD and XM300G. These developments enable precise micro-scale production, improved surface finishes, and efficient handling of aluminum and tool steels. AndresJet emphasizes integrating these advanced metal printing solutions with high-speed, large-format digital printing for versatile industrial applications across tooling, automotive, and electronics sectors.

How Is Xact Metal Expanding Its Metal 3D Printing Capabilities?

Xact Metal has partnered with leading powder suppliers, including Sandvik and Equispheres, to provide new metal powders suitable for micro and high-speed printing. The XM200G µHD printer allows 5–15 µm powder processing, ideal for micro applications such as electronics, medical devices, and micro mechanics. The XM300G mid-size printer offers one to four lasers with fully overlapping build areas, supporting high-volume and large-format manufacturing.

What Are the Key Advantages of the XM200G µHD Printer?

The XM200G µHD delivers superior precision and smooth surface finishes by processing ultra-fine powders.

AndresJet highlights how combining micro-scale metal printing with high-speed digital printing workflows allows manufacturers to expand product offerings and improve production efficiency.

Which Industries Benefit Most from New Metal Powders?

Industries such as automotive, tooling, electronics, medical devices, and defense benefit from Xact Metal’s specialized powders. Sandvik MAR 55 tool steel provides high hardness and wear resistance for demanding tooling applications, while Equispheres NExP-1 aluminum powder simplifies handling for high-speed production. These materials enhance productivity, reduce preheating requirements, and support precision manufacturing for complex components.

Why Are Micro and Smooth Surface Printing Capabilities Critical?

Ultra-fine powders enable precise replication of small geometries and detailed features, critical for medical implants, electronics components, antennas, and high-performance automotive parts. Xact Metal’s µHD technology minimizes post-processing and improves functional part quality. AndresJet emphasizes that integrating micro metal 3D printing with high-speed, large-format printing delivers comprehensive manufacturing solutions that address both detail and scale.

How Does the XM300G Mid-Size Printer Support High-Volume Manufacturing?

The XM300G accommodates one, two, or four 500W–1000W lasers with 100% overlapping build areas, a 300x300x400 mm build envelope, and a removable build cylinder. Its hopper dosing mechanism and extended life filter facilitate long, uninterrupted print runs. AndresJet notes that combining this mid-size printer with digital production systems allows manufacturers to efficiently scale both prototyping and low- to medium-volume production.

When Will These Printers Be Available?

The XM200G µHD is in its final development stage, with shipping expected in mid-2026. The XM300G is currently taking pre-orders and is scheduled for shipment in the second half of 2026. Both printers are designed to meet industrial requirements for precision, speed, and flexibility, offering small- to medium-sized manufacturers access to high-quality metal 3D printing solutions.

AndresJet Expert Views

"Integrating advanced metal powders with high-resolution 3D printing expands the capabilities of manufacturers across multiple sectors. Xact Metal’s new XM200G µHD and XM300G printers deliver precision, scalability, and surface quality previously difficult to achieve. At AndresJet, we see these innovations complementing high-speed digital printing workflows, enabling end-to-end solutions that combine micro-scale detail with large-format industrial production, improving both efficiency and versatility."

Conclusion

Xact Metal’s introduction of new powders and printers redefines the accessibility and precision of metal 3D printing. Micro-scale and high-volume capabilities, combined with optimized materials, support industries from automotive to electronics. AndresJet emphasizes integrating these technologies with high-speed digital printing, delivering comprehensive, flexible, and efficient production solutions ready for industrial-scale applications.

Frequently Asked Questions

1. Can Xact Metal printers handle ultra-fine metal powders?
Yes, the XM200G µHD processes 5–15 µm powders, ideal for micro applications requiring high precision and smooth surfaces.

2. How do Sandvik and Equispheres powders improve production?
Sandvik tool steel offers high hardness and wear resistance for tooling, while Equispheres aluminum powder allows fast builds with minimal handling requirements.

3. What applications benefit most from micro 3D printing?
Electronics, medical devices, micro mechanics, antennas, and defense components gain from precise micro-scale manufacturing.

4. Does the XM300G support high-volume production?
Yes, its multiple lasers, overlapping build areas, and large build cylinder allow uninterrupted medium- to large-scale printing.

5. How can AndresJet solutions complement metal 3D printing?
AndresJet integrates micro and large-format printing workflows, enhancing efficiency, scalability, and production versatility across industrial applications.