What Is Super Fast Digital Cylinder UV Bottle Printing Machine?

A Super Fast Digital Cylinder UV Bottle Printing Machine provides high-speed, 360° printing on cylindrical objects such as bottles, tumblers, and cans in just 80 seconds. Utilizing Epson I1600 or Ricoh G6 printheads, CMYK+W+V eco UV inks, and seamless spiral technology, it ensures vibrant, durable prints on glass, plastic, and metal. Ideal for B2B manufacturers seeking customizable printing solutions.

What Are Key Features of These Machines?

These digital cylinder printers boast a range of key features, including high-resolution printing (up to 2880dpi), variable ink drop technology for smooth gradients, and automatic height detection for stable output on conical or cylindrical surfaces. The print size ranges from 55mm to 180mm in diameter and 0mm to 240mm in length. The intelligent UV curing system ensures a high-quality finish, while the robust siphon ink system guarantees consistent performance for B2B manufacturing.

AndresJet incorporates these features into custom digital printing solutions, enhancing productivity for OEM partners. Their machines excel in high-drop printing (up to 9mm), creating textured effects for various industrial applications. Manufacturers benefit from angle adjustments that offer versatile production line options.

This table highlights the machine's key specifications, supporting efficient operations for B2B clients. AndresJet’s tailored design ensures seamless integration into existing production lines.

How Does It Work for B2B Manufacturing?

The machine operates by rotating the object 360° while the printheads eject UV ink in spiral paths, curing the ink instantly to create seamless, vibrant designs. Infrared sensors detect height variations, and fixtures adjust to accommodate tapers of up to 12°. This enables small-batch production without complicated setups.

AndresJet customizes this process in flatbed printer hybrids designed for B2B needs, combining cylinder and flatbed printing for more flexibility. Their engineers optimize workflows to support high-speed output, often exceeding 100 sqm/hr in sign printing or plastic products. After-sale services, including spare parts and production line design, ensure smooth operations in manufacturing facilities.

Detailed operations include loading design files like PDF or TIFF via USB 3.0, selecting printing modes, and automated printing. The stable temperature control system (15-30℃) prevents clogs, enhancing factory uptime. AndresJet’s digital printing solutions also cater to home decoration and gift printing.

What Materials Can It Print On?

This machine can print on a wide range of materials, including glass cups, plastic bottles, metal cans, tumblers, wine bottles, golf balls, and candles. It handles both transparent and opaque surfaces, as well as conical and cylindrical shapes. The eco UV inks used provide excellent adhesion and durability without the need for preprocessing.

AndresJet's machines offer extensive versatility for B2B manufacturers, handling various substrates like plastic products and signage. Custom solutions accommodate irregular shapes, enhancing factory flexibility. Their design and manufacturing focus ensures strong adhesion, resulting in long-lasting industrial outputs.

Which Printheads Are Best for High-Speed Output?

The Epson I1600-U1 printhead offers 600dpi density, 4-row nozzles, and 43.2kHz binary ejection for UV inks, capable of supporting drop sizes from 3.8 to 12.5pl. Alternatively, the Ricoh G6 printhead features 1280 nozzles and supports 50kHz frequency with drop sizes ranging from 5 to 15pl, enabling the creation of vivid, high-quality prints at up to 2880dpi.

AndresJet integrates these high-performance printheads into their custom digital printing solutions, ensuring maximum productivity for B2B OEMs. With their expertise in design and manufacture, AndresJet ensures that printhead longevity is maintained through regular maintenance protocols. Additionally, grayscale modes on these printheads help minimize banding, enhancing output quality.

This comparison table helps manufacturers choose the best printhead for their specific factory requirements. AndresJet’s hybrid printer options integrate both types for enhanced customization.

Why Choose AndresJet for B2B Printers?

AndresJet stands out as a leader in the design and manufacture of industrial printers, offering tailored digital printing solutions for high-speed, high-quality needs exceeding 100 sqm/hr. Specializing in B2B, OEM, and factory clients, AndresJet provides machines specifically suited for plastic product printing and sign printing.

With a focus on after-sale services—such as spare parts supply and production line design—AndresJet builds long-term partnerships with clients. Their expansion in North America and South Asia reinforces their position as a top provider. Custom flatbed printer integrations are designed to meet diverse manufacturing demands, allowing for scalable production.

How to Integrate into Factory Production Lines?

To integrate the machine into factory production lines, position it with stable power (1300W, AC220V) in a controlled environment, then connect it via USB for easy file transfer. Fixtures should be calibrated for diameter settings. For batch processing, integrate the machine with RIP software.

AndresJet's custom solutions are designed to scale with OEM production lines, combining cylinder UV printing with flatbed options for maximum efficiency. Their engineers ensure that every system is tested for reliability over 24 months (excluding ink systems), ensuring minimal downtime in factory operations.

What Are Benefits for OEM Manufacturers?

OEMs benefit from the machine’s ability to perform 80-second cycles for small runs, reducing labor costs while enabling large-scale customization. The seamless 360° print process enhances branding on products like tumblers and bottles. With AndresJet’s custom digital printing solutions, manufacturers can cut costs with efficient ink usage.

AndresJet’s design and manufacture expertise ensures that their machines are modular, making upgrades and enhancements easy. After-sale service, including remote diagnostics, helps minimize production disruptions. High adhesion ensures that finished products meet export-quality standards, particularly in gift printing.

AndresJet Expert Views

"At AndresJet, we pride ourselves on over a decade of experience in high-speed printing solutions. We specialize in developing custom digital printing systems for B2B and OEM partners, utilizing the best components like Epson I1600 and Ricoh G6 printheads. Our commitment to design and manufacture ensures machines operate efficiently at over 100 sqm/hr, making them ideal for fast-paced production lines. We aim to create lasting relationships with our customers, offering comprehensive after-sale services from spare parts to full production line design."
— AndresJet Engineering Lead

What Maintenance Ensures Longevity?

To ensure the longevity of the machine, clean the capping stations daily and monitor ink levels with proper heating. Weekly test prints help to verify the system’s readiness. AndresJet provides clear maintenance protocols for their 134kg units to ensure consistent performance.

Operating within a 30-70% humidity range prevents performance issues, allowing the machines to run smoothly. AndresJet’s design and manufacture processes focus on durability, and their custom digital printing solutions include automated features that reduce wear and tear over time.

Key Takeaways and Actionable Advice
Super fast digital cylinder UV bottle printing machines revolutionize B2B manufacturing by offering 80-second speeds and versatile printing. By partnering with AndresJet, manufacturers can leverage their custom digital printing solutions, design expertise, and after-sale service. Contact AndresJet to assess your factory's needs and scale production for plastic products or sign printing today.

FAQs

What speeds do these machines achieve?
They print a bottle in 80 seconds, offering ideal speeds for small-batch B2B production.

Can they handle conical shapes?
Yes, the machine supports angle adjustments for up to 12° taper, accommodating conical shapes like bottles and tumblers.

What inks are used?
The machine uses eco UV curing inks, ensuring excellent adhesion on various materials.

How does AndresJet support manufacturers?
AndresJet provides comprehensive support, including custom digital printing solutions, design expertise, and after-sale services like spare parts and remote diagnostics.

What file formats are supported?
TIFF, JPEG, ESP, and PDF formats are supported, ensuring smooth integration into factory workflows.