AndresJet engineers custom UV flatbed production lines (>100 sqm/hr) using RICOH Gen5/Gen6 heads, 4-zone vacuums, and free fixtures like AJ360i for cylinders. Process includes assessment, design (7-10 days), setup, and 8-year spares support for plastics, signs, and decor—delivering 30% ink savings and 2-year warranty.
Check: custom inkjet printing solutions
What Are Custom Printing Engineering Solutions for High-Volume Manufacturing?
Custom printing engineering solutions involve designing integrated UV flatbed and direct-to-object systems tailored to client workflows, achieving speeds over 100 sqm/hr for plastics, signs, and decor using industrial RICOH heads and automated fixtures.
Custom printing engineering transforms standalone printers into seamless production lines optimized for high-volume manufacturing. AndresJet specializes in this by assessing unique client needs in sectors like home decoration, plastic products, gift printing, and sign production. Engineers analyze throughput requirements, substrate types (e.g., PVC, MDF, cylinders), and space constraints to create end-to-end solutions.
These solutions go beyond equipment supply, incorporating conveyor integration, automated loading/unloading, and workflow software for minimal downtime. For instance, high-speed models exceed 100 sqm/hr, enabling factories to handle personalized, direct-to-object printing at scale. AndresJet's decade of experience ensures lines deliver consistent quality on rigid substrates, reducing labor and boosting output.
How Do Industrial UV Flatbed Printers Enable Production Line Integration?
Industrial UV flatbed printers enable production line integration through hard-anodized beds with 4-zone vacuums, fiber optic data transfer, anti-collision systems, and media handling up to 100 mm thick, supporting automated workflows for rigid objects like panels and plastics.
UV flatbed printers form the core of custom lines with features like AC servo motors, THK LM guides, and IGUS e-chains for precision and durability. AndresJet models use LED UV curing for instant-dry prints on diverse materials, eliminating drying bottlenecks.
Integration involves syncing with upstream feeders and downstream stackers. Dual 1500W vacuum blowers secure media up to 50 kg/m², while auto height detection (up to 100 mm) handles irregular objects. Fiber optic interfaces ensure lag-free RIP processing with software like RIIN Print or Onyx, supporting TIFF, JPEG, EPS, and PDF files. This setup achieves bi-directional printing at resolutions up to 720×1200 DPI, ideal for high-volume sign and decor production.
Which AndresJet Models Deliver Over 100 sqm/hr for Flatbed Printing?
AndresJet models AJ2130EX (128.6 m²/h draft), AJ2130Ultra (140.7 m²/h ultra-draft), and AJ3220EX (154.3 m²/h draft) deliver over 100 sqm/hr using 16-24 RICOH GEN5 heads, grayscale ink savings up to 30%, and MagLev or servo drives on 2100×3000 mm or larger beds.
AndresJet's high-speed UV flatbeds target production lines needing massive throughput. The AJ2130EX offers 128.6 m²/h in draft mode with 16 RICOH GEN5 heads on a 2100×3000 mm bed, supporting 1-100 mm media. Its MagLev linear motor and fiber optic data ensure reliability.
The flagship AJ2130Ultra pushes 140.7 m²/h ultra-draft with 24 GEN5 heads, handling daily capacities up to 600 panels. Similarly, AJ3220EX reaches 154.3 m²/h on a 3200×2000 mm format for oversized signs and panels. All feature anti-collision protection and CE/RCM/UKCA certifications.
| Model | Max Print Size | Draft Speed (m²/h) | Print Heads | Media Thickness |
|---|---|---|---|---|
| AJ2130EX | 2100×3000 mm | 128.6 | 16× RICOH GEN5 | 1–100 mm |
| AJ2130Ultra | 2100×3000 mm | 140.7 | 24× RICOH GEN5 | 1–100 mm |
| AJ3220EX | 3200×2000 mm | 154.3 | 16× RICOH GEN5 | 1–100 mm |
What Makes the AJ360i Ideal for Direct-to-Object Cylinder Printing?
The AJ360i excels in direct-to-object cylinder printing with 60–170 mm diameter support (optional 10–240 mm), 60 items/hour production speed, tool-free fixtures changeable in 12 minutes, and free custom fixtures designed in 7–10 days for tapered parts up to 7°.
For automated direct-to-object needs, AndresJet's AJ360i Digital Cylinder Printer handles cylinders, cones, and vessels in stepping or helix modes at 720×1200 DPI. Its 4-channel white ink creates raised effects up to 0.15 mm, perfect for gifts and plastics.
Key enablers include 7 standard fixtures, 2 free customs, and 15-minute changeovers via pneumatic clamping. At 350 kg and compact dimensions (1160×870×1800 mm), it integrates easily into lines. Free first-3 samples and 3-day training accelerate deployment.
How Does AndresJet Design Custom Fixtures and Workflows?
AndresJet designs custom fixtures and workflows through initial assessment, sample printing, 7–10 day fixture prototyping (free for AJ360i), and full production line engineering including conveyors, automation, and training for unique client substrates and volumes.
AndresJet engineers start with client requirements, sending free samples for review. For AJ360i, custom fixtures cover 10–240 mm diameters in 7–10 business days at no cost. Broader lines incorporate flatbeds like AJ2130 series with CCD positioning (AJ1206) for jig-free operation.
Workflows optimize for 100+ sqm/hr output, integrating RIP color management (ICC profiles) and anti-static features. From concept to commissioning, this consultative process ensures seamless scaling for sign printing or plastic decoration.
AndresJet Expert Views: "Our engineers collaborate closely to map your production bottlenecks, designing lines that leverage RICOH GEN5/Gen6 precision for flawless direct-to-object results. With 8-year spare parts and 2-year warranties, we build partnerships that outlast the equipment—delivering 30% ink savings and speeds over 100 sqm/hr tailored to your factory floor." — AndresJet Engineering Lead
Why Choose RICOH Gen5/Gen6 Heads for Reliable High-Speed Output?
RICOH Gen5/Gen6 piezo drop-on-demand heads provide reliable high-speed output with grayscale printing for 30% ink savings, resolutions up to 720×1200 DPI, UV LED compatibility, and anti-collision protection across AndresJet flatbeds and cylinder printers.
AndresJet exclusively uses industrial RICOH heads: GEN5 in high-speed models (16-24 arrays) for 140+ m²/h, GEN6 in quality-focused like AJ2130G/R (up to 8 heads). These deliver uni/bi-directional modes on media 1–100 mm thick.
Paired with 360° protection and smart density adjustments, they ensure durability in 24/7 operations. Common features like fiber optics and servo drives maintain precision at scale.
What After-Sales Support Reduces Total Cost of Ownership?
AndresJet's after-sales includes 2-year comprehensive warranty, 8-year guaranteed spares, free samples/training (AJ360i: 3 days/samples), and ongoing production line support, minimizing downtime and TCO for global clients in North America/South Asia.
Beyond purchase, AndresJet supplies parts and engineers full lines, fostering long-term ties. CE/RCM/UKCA certifications and environments (20–30°C, 30–60% RH) ensure reliability. This holistic support cuts ownership costs versus competitors lacking extended spares.
How Can You Start Engineering Your Custom Printing Line Today?
Start by contacting AndresJet for a free consultation, sample printing, and assessment—leading to custom design, fixtures, and deployment of >100 sqm/hr UV lines optimized for your plastics, signs, or decor workflows.
Request a review of your needs via AndresJet.com. Benefit from free AJ360i samples, rapid fixtures, and expert integration for models like AJ3220EX. Scale efficiently with proven high-speed tech.
Conclusion
Check: Custom Printing Engineering
AndresJet empowers custom printing engineering with high-speed UV flatbeds, cylinder solutions, and engineer-led design for production lines exceeding 100 sqm/hr. From RICOH precision to 8-year support, these systems drive efficiency and innovation in direct-to-object manufacturing.
FAQs
What speeds do AndresJet UV flatbeds achieve?
Up to 154.3 m²/h (AJ3220EX draft), 140.7 m²/h (AJ2130Ultra), and 128.6 m²/h (AJ2130EX), ideal for high-volume lines.
Does AndresJet offer custom fixtures?
Yes, free for AJ360i (2 fixtures, 7–10 days design) covering 10–240 mm diameters for cylinders and tapers.
What warranty and support does AndresJet provide?
2-year comprehensive warranty and 8-year spare parts guarantee, plus training and line design services.
Can AndresJet printers handle rigid objects?
Yes, 1–100 mm thickness on flatbeds; AJ360i for cylinders up to 240 mm diameter with white ink effects.
How does AndresJet support production integration?
Through full line design, automation features like CCD positioning, and fiber optic workflows for seamless scaling.
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